WELCOME TO THE WORLD OF MARYA VIAL FILLING PRODUCTION LINE
The vial liquid filling line consists of an ultrasonic vial washing machine, dryer sterilizer, vial injectable filling machine, vial stoppering machine, and vial capping machine. It can perform a range of complex functions such as spraying water, ultrasonic cleaning, flushing of the bottle's inner and outer walls, preheating, drying, sterilization, heat source removal, cooling, bottle unscrambling, nitrogen pre-filling, filling, nitrogen post-filling, stopper unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, realizing the automatic production of the entire process. Each machine can be used independently or as part of a linked production line. The line is primarily designed for the filling of vial liquid injections and freeze-dried powder injections in pharmaceutical factories and can also be applied to the production of antibiotics, bio-pharmaceuticals, chemical pharmaceuticals, blood products, and more.
MAIN PARTS OF VIAL FILLING PRODUCTION LINE
Vial filling lines usually consist of the following main parts.
Vial Washing Machine
- Equip the machine with a mechanical arm for clamping various vial specifications.
- Achieve excellent cleaning performance and energy efficiency by reciprocating the motion and inserting a spraying needle for water and air washing within the vial; include an anti-vibration rack.
- Isolate the water spraying process from other pipelines to prevent cross-contamination and meet GMP standards.
- Equip a bumper block to the feeding screw mechanism to protect it and reduce the risk of bottle breakage.
- Use an imported synchronous belt to connect the block for transferring washed vials, ensuring stable and reliable operation.
- Heat the oven using hot circulating air to ensure energy efficiency and a uniform internal temperature.
- Incorporate a protection function against sudden power failure to ensure safe operation.
- Equip with a circulating water cooling device that does not consume room air volume, reduces the risk of pressure difference imbalance, and provides a satisfactory cooling effect.
- Configure an automatic pressure difference balance adjustment system to minimize temperature discrepancies and rises in the filling and washing drying rooms due to imbalances between the room and oven pressures.
- Include a DOP test port for measuring air pressure, air speed, and dust particles.
- Integrate sterilization capabilities at the cooling section, specially required by the FDA.
Vial Bottle Drying and Sterilizing Tunnel Oven
Vial Filling Stoppering Capping Machine
- Use a horizontal synchronous belt to transfer bottles at high speed for accurate operation and easy part replacement.
- Reserve a certain distance between the conveyor and the work surface to allow for Class 100 laminar flow and prevent medicinal liquid contamination from turbulent flow.
- Employ a horizontal disc to offer stoppers in the horizontal direction for convenient observation, filling, and high-speed stopper delivery.
- Equip with the option of a ceramic pump, a stainless steel pump, or a peristaltic pump.
- Incorporate 'no bottle, no filling' and 'no bottle, no stoppering' functions.
- Consider adopting an optional filling servo system (e.g., Delta, Mitsubishi, Schneider).
- Adopt PLC master control, a frequency converter, and touch screen control technology for stable and reliable operation. Ensure the touch screen displays operating status, pressures, temperatures, switch on-off statuses, faults, self-diagnosis, and troubleshooting methods for automatic control of the entire production process. Utilize a three-machine automatic balancing device in the production line for balanced and reliable production.
TECHNICAL SUPPORT AND SERVICES
The service of vial filling line usually covers many aspects, including equipment installation and commissioning, operation training, maintenance, troubleshooting and technical support.
MARYA VIAL FILLING PRODUCTION LINES ARE APPLICABLE FOR
Pharmaceutical Industry
Vial filling production line is used for filling and packaging of various drugs, such as injections, vaccines, biological preparations, etc.
Medical Beauty Industry
Some beauty products, such as collagen and hyaluronic acid solutions, etc., may be packaged in vials and produced using the filling production line.
Chemical Reagent Industry
Vial filling production line is capable of packaging a wide range of chemical reagents, offering efficient and secure packaging solutions for various substances.
Food Industry
Some special food additives, nutritional supplements, etc., when packaged in vials, can also use vial filling production line.
Vial Filling Line Industry Application
OUR PHARMACEUTICAL ENGINEERING PROJECT
Maya has assisted well-known pharmaceutical companies in more than 60 countries by providing clients with sterile preparation filling production line solutions that meet GMP standards, earning a good reputation.
